High-Density Polyiso Cover Boards
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High-Density Polyiso Cover Boards

Polyiso Insulation: High-Density Polyiso (HDP) cover boards are an important component in roof systems providing a stable substrate for roofing membranes as well as suitable protection for underlying insulation. HDP cover boards build on proven technology in a high-density form to deliver a high-performance alternative for the cover board market 
  • HY High-Density Polyiso (HDP) cover boards

  • HUAYU

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Polyiso Insulation: The Clear Winner High-Density Polyiso (HDP) cover boards are an important component in roof systems providing a stable substrate for roofing membranes as well as suitable protection for underlying insulation. HDP cover boards build on proven technology in a high-density form to deliver a high-performance alternative for the cover board market.

PIR PU board structure微信图片_20250126095259

Lightweight 

HDP cover boards on average weigh 2/3 to 4/5 less when compared to comparable like-thicknesses of various gypsum products. 


Long-term durability 

HDP cover boards provide ideal long-term solutions for roofing membrane systems. 


Physical Property


Compressive Strength - psi, min

Grade 1: 80   Grade 2: 110   Grade 3: 140

Flexural Strength - psi, min

400

Break Load - lbf, min

20

Tensile Stregth - psf, min

2000

Water Absorption - % vol, max

4.0

Water Vapor Transmission - perm, max

1.5

Minimum Thermal Resistance @ 75 +/- 2o F

1/4” - 1.0 1/2” - 2.0


Benefit (carbon footprint) 

HDP cover boards can be shipped with approximately three times more square feet per truckload - so fewer trucks are needed. This leads to fuel savings and reduced carbon emissions associated with transportation (assumes 48,000 pound maximum trailer capacity).


Increased additional R-value 

 HDP cover boards provide suitable protection to a roof system while contributing extra R-value.  HDP cover boards can provide two to five times more R-value than gypsum-based products contributing to the overall system R-value


HD Polyiso

1/4” Gypsum

1/2” Gypsum

Board R-value

1.2 - 2.5

0.2 - 0.36

0.5 - 0.56


Excellent water resistance

The water absorption by volume of HDP cover boards is 4%.   HDP cover boards will not rot, dissolve or support mold. They maintain their integrity under adverse weather conditions for the long-term

enhancement of the roof system.


HD Polyiso

1/4” Gypsum

1/2” Gypsum

5/8” Gypsum

Water Absorption - % volume

4%

9% - 12%

8% - 11%

8% - 10%

Water Absorption - lb per 4 ft x 8 ft  board

1.7 - 3.3

3.8 - 5.0

6.4 - 8.8

8.0 - 10.2


Virtually dust free

HDP cover boards are a closed-cell high-density polyiso product that contribute less dust than gypsum    products when cutting the boards.  In addition, HDP cover boards do not cause itching, leading to overall worker satisfaction and improved productivity.


Mold resistance

HDP cover boards are resistant to the growth of mold. This makes HDP cover boards highly suitable for applications prone to elevated moisture conditions.



HDP cover boards build on proven technology in a high-density form to deliver a high-performance alternative for the cover board market and provide the following advantages:

• Lightweight for installation efficiencies

• Excellent water resistance

• Easy to cut, no special tools required

• Virtually dust free

• Excellent impact resistance from foot traffic, storms and hail

• Mold resistance

• Long-term durability

• Increased additional R-value



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