Polyurethane Pultrusion Composite Profile Pallet
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Polyurethane Pultrusion Composite Profile Pallet

HUAYU Composite pallet utilizing HY polyurethane resin delivers supply chain innovation New approach to pallet design, fabrication and management yields multiple benefits for users
  • HY Polyurethane Pultrusion Composite Profile Pallet

  • HUAYU

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HUAYU Composite pallet utilizing HY polyurethane resin delivers supply chain innovation

New approach to pallet design, fabrication and management yields multiple benefits for users

HY two-component polyurethane system to form its BLOCKPal(TM) composite pallet. Specially designed for use in pultrusion, this Baydur(R) formulation offers excellent properties, including greater strength, higher toughness and higher impact resistance than what can be achieved with traditional pallet materials.


Product specifications

1200mm*1000mm*165mm/160mm   (Support customization)

Length

Width

Height

Weight

Fork Tine Opening (H)

Fork Tine Opening (W)

Color


TEMPERATURE RANGE

Minimum 40 ° F (-40 ° C)

Maximum 176 ° F (80 °C)


LOAD CAPACITY

Static Load    60,000 lbs (27,215 kg)

Dynamic Load   9,800 lbs (4,218 kg)

Edge Rack Load  6,500 lbs (2,948 kg)


Mechanical properties index


No.

Test Item

Standard     Requirements

Measured Results

Single Judgement

1

Bending Resistance

Extreme Load

/

3104kg

/

Loaded Deflection Value

≤2%L1=21.02mm

9.93mm

Confirmed

Residual Deflection Value

≤0.7%L1=7.36mm

1.40mm

Confirmed

2
Forklift Extreme Load / 4295kg /

Loaded Deflection Value


≤20mm

7mm

Confirmed

Residual Deflection Value

≤7mm

1mm

Confirmed

3

Stacking

Extreme Load

/

7674kg

/

Loaded Deflection Value

≤2%L2=9.00mm

5.24mm

Confirmed

Residual Deflection Value

≤0.7%L2=3.15mm

1.42mm

Confirmed

4

Corner Dropping

Diagonal Change Rate

≤4%

0%

Confirmed

Broken Or Damang

No Broken Or Damage Which Influence
The Pallet Performance Or Function

No Broken Or Damage Which Influence
The Pallet Performance Or Function

Confirmed


Technical indicators of food grade materials

No

Test Item

Unit

Standard Requirements

Measured Results

Single Judgement

1
Sensory

 Requirement

Sensory

/

Color is normal with no odor impurity and others

Color is normal with no odor impurity and others

Confirmed

Soaking Solution

/

The soaking solution obtained by the migration test has no sensory deterioration such as turbidity, sedimentation 

or odor.

The soaking solution obtained by the migration test has no sensory deterioration such as turbidity, sedimentation or odor.

Confirmed

2
The total

migration test

N-Hexane,
 40℃,10d

mg/dm2

≤10

4.5

Confirmed

4% Acetic Acid,
40℃,10d

mg/dm2

≤10

4.3

Confirmed

50% Ethanal,
 40℃,10d

mg/dm2

≤10

3.3

Confirmed

3 Potassium

Permanganate
 Consumption

Water(60℃,2h)

mg/kg

≤10

2.4

Confirmed
4

Heavy Metal(Pb)

4% Acetic Acid
(Volume
Fraction) (60℃,2h)

mg/kg

≤1

<1

Confirmed
5
Decolorization

 Test

Soking Solution /

Negative

Negative Confirmed

Absolute Ethanol

/

Negative

Negative

Confirmed

Vegetable Oi


Negative

Negative

Confirmed


COST EFFECTIVE

Eliminate the cost of pallet accounting and minimize losses with automated tracking, and reduce transportation, handling, and packaging costs by up to $1.53/pallet


LOGISTICALLY OPTIMIZED

Up to 26% lighter and 0.67” lower profile than other block pallets, for less wear on equipment and 17% more pallets per backhaul truckload (630 vs. 540).


CONSISTENT SPEC & QUALITY

Max allowed dimensional deviation is 0.025″; rigid material maintains structural integrity with minimal defection on top deck; and composite construction uses no nails


STRONG & DURABLE

Edge rack capacity of 6,500 lbs. is > 2x that of other pallets; meets ISO 8611 requirements for integrity under heavy load; bottom boards fail first to protect product on top deck.


IDEAL FOR THE COLD CHAIN

-40° F to 176° F tolerance range exceeds that of other pallets by more than 20° F each; composite material won’t be come brittle or flexible in extreme temperatures.


HYGIENIC

Nonporous,non-shedding material is naturally resistant to bacteria, chemicals, and pests and does not produce dust or debris, minimizing foreign material risk.


ENVIRONMENTALLY FRIENDLY

150+ lifetime uses means just 20% as many pallets required to deliver the same number of trips, resulting in 21% lower global warming potential and 50% lower energy demand.

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