HY Polyurethane Pultrusion Composite Profile Pallet
HUAYU
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HUAYU Composite pallet utilizing HY polyurethane resin delivers supply chain innovation
New approach to pallet design, fabrication and management yields multiple benefits for users
HY two-component polyurethane system to form its BLOCKPal(TM) composite pallet. Specially designed for use in pultrusion, this Baydur(R) formulation offers excellent properties, including greater strength, higher toughness and higher impact resistance than what can be achieved with traditional pallet materials.
Product specifications
1200mm*1000mm*165mm/160mm (Support customization)
Length
Width
Height
Weight
Fork Tine Opening (H)
Fork Tine Opening (W)
Color
TEMPERATURE RANGE
Minimum 40 ° F (-40 ° C)
Maximum 176 ° F (80 °C)
LOAD CAPACITY
Static Load 60,000 lbs (27,215 kg)
Dynamic Load 9,800 lbs (4,218 kg)
Edge Rack Load 6,500 lbs (2,948 kg)
Mechanical properties index
No. | Test Item | Standard Requirements | Measured Results | Single Judgement | |
1 | Bending Resistance | Extreme Load | / | 3104kg | / |
Loaded Deflection Value | ≤2%L1=21.02mm | 9.93mm | Confirmed | ||
Residual Deflection Value | ≤0.7%L1=7.36mm | 1.40mm | Confirmed | ||
2 | Forklift | Extreme Load | / | 4295kg | / |
Loaded Deflection Value | ≤20mm | 7mm | Confirmed | ||
Residual Deflection Value | ≤7mm | 1mm | Confirmed | ||
3 | Stacking | Extreme Load | / | 7674kg | / |
Loaded Deflection Value | ≤2%L2=9.00mm | 5.24mm | Confirmed | ||
Residual Deflection Value | ≤0.7%L2=3.15mm | 1.42mm | Confirmed | ||
4 | Corner Dropping | Diagonal Change Rate | ≤4% | 0% | Confirmed |
Broken Or Damang | No Broken Or Damage Which Influence | No Broken Or Damage Which Influence | Confirmed |
Technical indicators of food grade materials
No | Test Item | Unit | Standard Requirements | Measured Results | Single Judgement | |
1 | Sensory Requirement | Sensory | / | Color is normal with no odor impurity and others | Color is normal with no odor impurity and others | Confirmed |
Soaking Solution | / | The soaking solution obtained by the migration test has no sensory deterioration such as turbidity, sedimentation or odor. | The soaking solution obtained by the migration test has no sensory deterioration such as turbidity, sedimentation or odor. | Confirmed | ||
2 | The total migration test | N-Hexane, | mg/dm2 | ≤10 | 4.5 | Confirmed |
4% Acetic Acid, | mg/dm2 | ≤10 | 4.3 | Confirmed | ||
50% Ethanal, | mg/dm2 | ≤10 | 3.3 | Confirmed | ||
3 | Potassium Permanganate | Water(60℃,2h) | mg/kg | ≤10 | 2.4 | Confirmed |
4 | Heavy Metal(Pb) | 4% Acetic Acid | mg/kg | ≤1 | <1 | Confirmed |
5 | Decolorization Test | Soking Solution | / | Negative | Negative | Confirmed |
Absolute Ethanol | / | Negative | Negative | Confirmed | ||
Vegetable Oi | Negative | Negative | Confirmed |
HUAYU Composite pallet utilizing HY polyurethane resin delivers supply chain innovation
New approach to pallet design, fabrication and management yields multiple benefits for users
HY two-component polyurethane system to form its BLOCKPal(TM) composite pallet. Specially designed for use in pultrusion, this Baydur(R) formulation offers excellent properties, including greater strength, higher toughness and higher impact resistance than what can be achieved with traditional pallet materials.
Product specifications
1200mm*1000mm*165mm/160mm (Support customization)
Length
Width
Height
Weight
Fork Tine Opening (H)
Fork Tine Opening (W)
Color
TEMPERATURE RANGE
Minimum 40 ° F (-40 ° C)
Maximum 176 ° F (80 °C)
LOAD CAPACITY
Static Load 60,000 lbs (27,215 kg)
Dynamic Load 9,800 lbs (4,218 kg)
Edge Rack Load 6,500 lbs (2,948 kg)
Mechanical properties index
No. | Test Item | Standard Requirements | Measured Results | Single Judgement | |
1 | Bending Resistance | Extreme Load | / | 3104kg | / |
Loaded Deflection Value | ≤2%L1=21.02mm | 9.93mm | Confirmed | ||
Residual Deflection Value | ≤0.7%L1=7.36mm | 1.40mm | Confirmed | ||
2 | Forklift | Extreme Load | / | 4295kg | / |
Loaded Deflection Value | ≤20mm | 7mm | Confirmed | ||
Residual Deflection Value | ≤7mm | 1mm | Confirmed | ||
3 | Stacking | Extreme Load | / | 7674kg | / |
Loaded Deflection Value | ≤2%L2=9.00mm | 5.24mm | Confirmed | ||
Residual Deflection Value | ≤0.7%L2=3.15mm | 1.42mm | Confirmed | ||
4 | Corner Dropping | Diagonal Change Rate | ≤4% | 0% | Confirmed |
Broken Or Damang | No Broken Or Damage Which Influence | No Broken Or Damage Which Influence | Confirmed |
Technical indicators of food grade materials
No | Test Item | Unit | Standard Requirements | Measured Results | Single Judgement | |
1 | Sensory Requirement | Sensory | / | Color is normal with no odor impurity and others | Color is normal with no odor impurity and others | Confirmed |
Soaking Solution | / | The soaking solution obtained by the migration test has no sensory deterioration such as turbidity, sedimentation or odor. | The soaking solution obtained by the migration test has no sensory deterioration such as turbidity, sedimentation or odor. | Confirmed | ||
2 | The total migration test | N-Hexane, | mg/dm2 | ≤10 | 4.5 | Confirmed |
4% Acetic Acid, | mg/dm2 | ≤10 | 4.3 | Confirmed | ||
50% Ethanal, | mg/dm2 | ≤10 | 3.3 | Confirmed | ||
3 | Potassium Permanganate | Water(60℃,2h) | mg/kg | ≤10 | 2.4 | Confirmed |
4 | Heavy Metal(Pb) | 4% Acetic Acid | mg/kg | ≤1 | <1 | Confirmed |
5 | Decolorization Test | Soking Solution | / | Negative | Negative | Confirmed |
Absolute Ethanol | / | Negative | Negative | Confirmed | ||
Vegetable Oi | Negative | Negative | Confirmed |
COST EFFECTIVE
Eliminate the cost of pallet accounting and minimize losses with automated tracking, and reduce transportation, handling, and packaging costs by up to $1.53/pallet
LOGISTICALLY OPTIMIZED
Up to 26% lighter and 0.67” lower profile than other block pallets, for less wear on equipment and 17% more pallets per backhaul truckload (630 vs. 540).
CONSISTENT SPEC & QUALITY
Max allowed dimensional deviation is 0.025″; rigid material maintains structural integrity with minimal defection on top deck; and composite construction uses no nails
STRONG & DURABLE
Edge rack capacity of 6,500 lbs. is > 2x that of other pallets; meets ISO 8611 requirements for integrity under heavy load; bottom boards fail first to protect product on top deck.
IDEAL FOR THE COLD CHAIN
-40° F to 176° F tolerance range exceeds that of other pallets by more than 20° F each; composite material won’t be come brittle or flexible in extreme temperatures.
HYGIENIC
Nonporous,non-shedding material is naturally resistant to bacteria, chemicals, and pests and does not produce dust or debris, minimizing foreign material risk.
ENVIRONMENTALLY FRIENDLY
150+ lifetime uses means just 20% as many pallets required to deliver the same number of trips, resulting in 21% lower global warming potential and 50% lower energy demand.
COST EFFECTIVE
Eliminate the cost of pallet accounting and minimize losses with automated tracking, and reduce transportation, handling, and packaging costs by up to $1.53/pallet
LOGISTICALLY OPTIMIZED
Up to 26% lighter and 0.67” lower profile than other block pallets, for less wear on equipment and 17% more pallets per backhaul truckload (630 vs. 540).
CONSISTENT SPEC & QUALITY
Max allowed dimensional deviation is 0.025″; rigid material maintains structural integrity with minimal defection on top deck; and composite construction uses no nails
STRONG & DURABLE
Edge rack capacity of 6,500 lbs. is > 2x that of other pallets; meets ISO 8611 requirements for integrity under heavy load; bottom boards fail first to protect product on top deck.
IDEAL FOR THE COLD CHAIN
-40° F to 176° F tolerance range exceeds that of other pallets by more than 20° F each; composite material won’t be come brittle or flexible in extreme temperatures.
HYGIENIC
Nonporous,non-shedding material is naturally resistant to bacteria, chemicals, and pests and does not produce dust or debris, minimizing foreign material risk.
ENVIRONMENTALLY FRIENDLY
150+ lifetime uses means just 20% as many pallets required to deliver the same number of trips, resulting in 21% lower global warming potential and 50% lower energy demand.